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DVR internal hard drive head failure case study

27/12/20254 minute read
Digital hard drive with red error light, hand near mouse.

Case Study Summary

  • Client: Samuel (business owner, Australia)
  • Device: DVR internal hard drive
  • Problem: Clicking drive with motor stalling caused by failed read and write heads
  • Solution: Cleanroom head replacement and controlled imaging
  • Outcome: Full recovery of critical surveillance footage

Learn more about hard drive data recovery services

This DVR internal hard drive head failure case study documents how Payam Data Recovery recovered critical surveillance footage from a DVR that stopped functioning after a break-in at a business premises. The DVR contained the only copy of the footage required for insurance and investigation purposes.

The problem: mechanical failure in a DVR hard drive

When the DVR arrived at the lab, the internal hard drive was clicking repeatedly and shutting down. These symptoms are consistent with a failed read and write head assembly.

Hard drive heads operate extremely close to the platter surface. Once they fail, continued power-on attempts can cause permanent platter damage. This type of fault requires physical intervention in a controlled environment.

This DVR internal hard drive head failure case study involved opening the drive inside a cleanroom to prevent contamination during inspection and repair.

DVR internal hard drive head failure case study cleanroom recovery

DVR internal hard drive head failure case study process

Step by step recovery

  • Cleanroom opening and confirmation of head failure
  • Initial head replacement using compatible donor parts
  • Controlled imaging of accessible data areas
  • Second head replacement to stabilise weaker regions
  • Verification of required surveillance footage

Multiple head replacements were required to safely image all usable sectors. This approach is common in mechanical failures where head damage progresses during operation.

Recovery results

The recovery was successful. All required surveillance footage was copied and verified.

This DVR internal hard drive head failure case study allowed the client to proceed with insurance and investigation processes without further delay.

Hard drive data recovery workflow

For DVRs and other devices that use traditional hard disk drives, the recovery process includes:

  • Free assessment and quote
  • Quote provided within 1 to 2 business days
  • Work starts only after approval
  • Economy, Priority, and Emergency service options

Pricing depends on the fault type and the complexity of mechanical work required.

Frequently asked questions

Can data be recovered from a clicking DVR hard drive?

In many cases, yes. Clicking usually indicates head failure. Recovery depends on platter condition and must be performed in a cleanroom.

Why must DVR hard drives be opened in a cleanroom?

Dust contamination can permanently damage platters. Cleanroom conditions reduce risk during mechanical repairs.

Is DIY recovery possible for DVR hard drives?

No. Powering on a clicking drive can cause additional platter damage and significantly reduce recovery chances.

How long does DVR hard drive data recovery take?

Turnaround time depends on the service level selected and the severity of mechanical damage.

DVR internal hard drive head failure case study cleanroom head replacement

About Payam Data Recovery

Payam Data Recovery works with individuals, students, families, small and medium businesses, IT companies, and organisations that need their data recovered safely and professionally. Some customers come to us with a single damaged device containing personal memories, while others rely on us for complex technical recoveries that require specialist tools and experience.

We are based in Australia and have been recovering data since 1998. Our clients also include governments, law enforcement agencies, corporations, and public figures. Every job is handled with 100 percent confidentiality and privacy.

Request a free DVR data recovery assessment

Get a free quote

Read more about our Hard Drive Data Recovery Service

Email: help@payam.com.au
Phone: 1300 444 800

Related hard drive recovery case studies

Video Transcript

Click to expand full transcript
Samuel was in a difficult situation after a break-in at his business. The DVR that stored surveillance footage stopped working, and the internal hard drive began clicking and shutting down. Engineers diagnosed failed read and write heads and opened the drive in a cleanroom. After replacing the damaged heads and performing controlled imaging, all required footage was successfully recovered.

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